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Face mill (Indexable carbide insert)

Posted in Milling cutter
A face mill consists of a cutter body (with the appropriate machine taper) that is designed to hold multiple disposable carbide or ceramic tips or inserts, often golden in color. The tips are not designed to be resharpened and are selected from a range of types that may be determined by various criteria, some of which may be: tip shape, cutting action required, material being cut. When the tips are blunt, they may be removed, rotated (indexed) and replaced to present a fresh, sharp face to the workpiece, this increases the life of the tip and thus their economical cutting life.

Side and face cutter

The side and face cutter is designed with cutting teeth on its side as well as its circumference. They are made in varying diameters and widths depending on the application. The teeth on the side allow the cutter to make unbalanced cuts (cutting on one side only) without deflecting the cutter as would happen with a slitting saw or slot cutter (no side teeth).


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Types of milling cutter

Posted in Milling cutter
Slab mills are used either by themselves or in gang milling operations on manual horizontal or universal milling machines to machine large broad surfaces quickly. They have been superseded by the use of Carbide tipped face mills that are then used in vertical mills or machining centres.

Involute gear cutter

The image shows a Number 4 cutter from an involute gear cutting set. There are 7 cutters (excluding the rare half sizes) that will cut gears from 12 teeth through to a rack (infinite diameter). The cutter shown has markings that show it is a
  • 10 DP (diametrical pitch) cutter
  • That it is No. 4 in the set
  • that it cuts gears from 26 through to 34 teeth
  • It has a 14.5 degree pressure angle

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